The Critical Choice of PEDOT:PSS Additives for Long Term Stability of Roll-to-Roll Processed OPVs

The impact of additives mixed with poly(3,4‐ethylenedioxythiophene):polysty­renesulfonate (PEDOT:PSS) on the stability of organic photovoltaic modules is investigated for fully ambient roll‐to‐roll (R2R) processed indium tin oxide free modules. Four different PEDOT:PSS inks from two different suppliers are used. The modules are manufactured directly on barrier foil without a UV filter to accelerate degradation and enable completion of the study in a reasonable time span. The modules are subjected to stability testing following well‐established protocols developed by the international summit on organic photovoltaic stability (ISOS). For the harsh indoor test (ISOS‐L‐3) only a slight difference in stability is observed between the different modules. During both ISOS‐L‐3 and ISOS‐D‐3 one new failure mode is observed as a result of tiny air inclusions in the barrier foil and a R2R method is developed to detect and quantify these. During outdoor operation (ISOS‐O‐1) the use of ethylene glycol (EG) as an additive is found to drastically increase the operational stability of the modules as compared to dimethylsulfoxide (DMSO) and a new failure mode specific to modules with DMSO as the additive is identified. The data are extended in an ongoing experiment where DMSO is used as additive for long‐term outdoor testing in a solar park. Long term stability testing following the international summit on organic photovoltaic stability protocols is used for evaluation of poly(3,4‐ethylenedioxythio­phene):polystyrenesulfonate (PEDOT:PSS) based roll‐to‐roll processed polymer solar cell modules. The influence of the choice of additives on the operational lifetime for the devices is analyzed according to the observed failure modes and predictions of the operational window are made.