Improved Efficiency in Engine Cooling System by Repositioning of Turbo Inter Cooler

Turbochargers are an integral part of today’s modern diesel engines and are a major reason that they are able to produce more power. Unlike a super charger that is driven via a belt from the engine, a turbo takes the exhaust that the engine is producing and puts it to good use. As Turbochargers are driven by exhaust, heat is an unwelcome by product and something that wasn’t really taken into account in automobiles. Then those intercoolers started to come into play in turbocharged automobiles. The forced air produced by the turbocharger is routed through the intercooler where its temperature is reduced before reaching the engine. The use of intercoolers has made turbocharged vehicles far more reliable and, in the case of today’s heavy duty diesel trucks, is a very important component. The inlet air of an IC engine from turbocharger temperature is very much high (due to compression) means oxygen content is very much less. And also air with high temperature causes pre-ignition and detonation. So fuel combustion does not take place properly. Inter Cooling of inlet air is very much essential according to performance point of view. Turbo intercoolers are used for cooling the inlet air of an IC engine from turbo chargers. Moreover cooling of air makes it denser and contributes for better combustion and more power they are mounted close to the radiators for achieving lower air temperature. This arrangement affects the performance of both. So in this project an attempt will be made to increase the efficiency of the turbo intercooler arrangement through design modification and repositioning of intercooler by taking the TATA MARCOPOLO-Star Bus 909 as a reference.