Purification process for recovering hydroxy acids from soda black liquor

•A separation process for recovering hydroxy acids from black liquor was developed.•No precipitation of lignin by neutralization of the black liquor is required.•Key steps are membrane filtration, chromatographic separation and ion exchange.•Hydroxy acid fractions with high purity were produced. Black liquor, a side product of chemical pulping, contains hydroxy acids that have many potential applications, e.g., as polymer precursors. Currently there are no feasible separation processes available for recovery of hydroxy acids from such solutions. Neutralization is usually though to be a necessary pre-treatment, but it adds into chemical consumption and may impede the integration of the recovery process to a pulp mill. In this work, an experimental investigation of a new process concept for the recovery and purification of hydroxy acids from soda black liquor without neutralization is presented. The process consists of ultrafiltration, size-exclusion chromatography, ion-exchange, adsorption, and evaporation. Mixtures of hydroxy acids in high purity were produced from black liquor of soda pulping using the process. A reduction of 99% in lignin content of the organic acid fraction was achieved. In the chromatographic separation step, the recovery of sodium hydroxide was almost 100%. The average purities of hydroxy acids isolated from softwood and hardwood black liquors were 81% and 63% on mass basis, respectively.