Productivity Improvement in CED Paint Plant by Jig Modification

CED paint plant capacity is less than assembly production, three assembly line producing 610 wheels per hour maximum. Whereas CED paint plant capacity is just 528 wheels per hour so its leads to productivity loss and dispatch failures, on time delivery failures to customers (OEM).CED paint plant bottleneck is occurred due to existing JIG design So we should Redesigned Existing MS jig. There are two types of components i)Car wheel Jig (LP-Low pressure) ii)Tractor wheels Jig .Tractor wheel line producing 32 nos per hour that we can load 100%,CED capacity and jig pattern matches with assembly output.