Mechanical Analysis of Ultrasound-Activated Pins and Resorbable Screws: Two Different Techniques to Fixate Osteosynthesis in Craniosynostosis Surgery

Ultrasound activation of resorbable pins directly into drilled holes of the calvarium was introduced to overcome the time-consuming installation in the resorbable osteosynthesis fixation in craniosynostosis surgery. There is paucity in the data comparing the mechanical properties of resorbable screws and ultrasound-activated pins produced by different manufacturers. The aim of this experimental study was to compare the mechanical properties of ultrasound-activated pins and resorbable screws. A mechanical testing machine was used to characterize the mechanical performance of screws and ultrasound pins. The screws and pins were tested individually in 2 directions with respect to the longitudinal axis: vertical, that is, axial pull-out strength and horizontal, that is, shear strength. The mean maximum strength of fixation was determined. Broken screws and pinheads were analyzed by a scanning electron microscope to determine the site of fracture. All of the resorbable screws and pins broke at the point where the device enters bone. In pull-out testing, the mean maximum strength of the ultrasound-activated pins was 30.5 ± 5.4 N and that of the resorbable screws was 54.0 ± 0.3 N. In shear testing, the mean maximum strength of ultrasound-activated pins was 57.1 ± 20.1 N and that of the resorbable screws was 53.9 ± 0.4 N. In their intended configuration, there is no clinically significant difference in fixation strength between ultrasound-activated pins and resorbable screws.