Novel design and fabrication of a geometrical obstacle-embedded micromixer with notched wall

A microfluidic embedded MEMS mixer with a Y-junction type channel and cylindrical obstructions was designed and fabricated for improving the fluid mixing mechanism under low Reynolds number () condition. The flow field was simulated numerically by software (COMSOL multiphysics®) first. The design was then realized through casting the device in PDMS by lithographed SU-8 photo-resistive mold on silicon wafer. Parametric experimental studies were conducted for optimal design. Two different fluids were pumped into the two legs of the Y-junction channel, and the fluids were broken-up by an embedded cylindrical obstacle in the middle of the tapered micro-channel. The chaotic convection took place in the mixing channel behind the embedded cylindrical obstacles. The flow motion was observed under CCD camera and analyzed by grey level. The developed micromixer in this study can enhance the fluid mixing by the interaction of diffusion and convection for wide range of Reynolds numbers (0.01 < < 100). Experimental results showed that the mixing index reached the required value at 0.1 within 0.024 seconds when the inlet fluid velocity is 0.499 m/s (i.e., at 1200 µl/min flow rate) for merely four cylindrical obstacles. A shorter mixing distance can be accomplished compared to the current devices reported due to faster mixing and shorter mixing time.