Evaluation of gas metal arc welding with alternating shielding gases for use on AA6082T6

Studies have been carried out to determine the effects of implementing alternating shielding gases for 6082T6 aluminium alloy welding. Alternating shielding gases is a newly developed method of supplying shielding gases to the weld area to enhance the efficiency of the standard gas metal arc welding process. Alternating shielding gases involves discretely supplying two different shielding gases to the weld zone at a pre-determined frequency that creates a dynamic action in the weld pool. Several benefits have been identified in relation to supplying shielding gases in this manner, including reduced porosity, marginal improvements in mechanical properties, increased travel speed, and as a result of the lower heat input, reduced distortion. This method of shielding gas delivery therefore presents attractive benefits to the manufacturing community; namely the increased productivity and quality, in addition to a reduction in the amount of post-weld straightening required. However, the literature available on this advanced joining process is very limited, especially so for aluminium alloys. For this reason, an evaluation has been carried out on the application of alternating shielding gases for the gas metal arc welding process on 6082T6 aluminium alloys.