An ultrasonic method for measuring fluid penetration rate into threaded contacts

Various methods have been employed to study the efficacy of multipurpose penetrating oils but these techniques do not investigate the rate which these oils penetrate surfaces. This paper outlines a novel, non-invasive ultrasonic method that provides a direct means of mapping fluid penetration in threaded systems. An apparatus with piezoelectric elements was developed to pulse ultrasonic waves into a nut specimen where the waves reflected from the threaded interface. The reflected signal amplitude shifted as fluid penetrated the thread, allowing the fluid to be mapped to provide a measure of ingress rate. The results for three fluid samples are presented. Measurements suggest the fluid tracks helically down the unloaded side of the thread and radially into the loaded thread surfaces. •Non-invasive method to determine penetration rates of fluids.•Ultrasonic sensors used to detect fluid ingress of threaded contacts.•Comparative tests performed between three penetrating oils.