Fabrication of Nb 3 Sn Cables for ITER Toroidal Field Coils

Cable-in-conduit conductors for ITER toroidal field (TF) coils will be operated at 68 kA and 11.8 T. The cable is composed of 1,422 strands with a diameter of 0.82 mm. There were two options for initial procurement. For option 2, the twist pitches at lower stages are longer than in option 1. Trials were performed to assess the feasibility of these options. In the trials for option 1, the nominal outer diameter of sub-cables and reduction schedule of final cables were evaluated and finalized. In the trials for option 2, problems were encountered at the third stage cabling. These problems were resolved through increasing the die size in that stage and improving the tension balance of the second-stage cables to reduce friction between the die and the cable, and also through avoiding loose twisting at both edges of the third cable. Option 2 was finally selected in 2009 based on superconducting performance enhancement of the cable. After the qualification of the fabrication procedure using fabrication of a 760-m dummy cable and a 415-m superconducting cable, mass production of the cables started in March 2010.