Prediction of local loss coefficient for turbulent flow in axisymmetric sudden expansions with a chamfer: Effect of Reynolds number

•Turbulent flow in axisymmetric sudden expansion with a chamfer is studied numerically.•Reynolds number dependency of the local loss coefficient is investigated.•Extended correlation is proposed for estimation of the local loss coefficient. This paper reports the pressure losses in turbulent flows through axisymmetric sudden expansions having a slight chamfer on the edge. A parametric study is performed for dimensionless chamfer lengths of 0–0.5, expansion ratios of 2–6, and chamfer angles of 0–45° in a Reynolds number range of 1×105–8×105. The chamfer effect on the expansion losses and its dependence on the Reynolds number are analyzed in detail along with a discussion of the relevant flow features. On the basis of numerical results, an existing correlation of the local loss coefficient is also extended to take into account the effect of the Reynolds number additionally.