Reduction of sludge generation by the addition of support material in a cyclic activated sludge system for municipal wastewater treatment

•The addition of Biobob® carrier decreases the MLVSS concentration.•The addition of Biobob® carrier decreases the waste sludge production.•The Yobs reduces 36% with support material volume ratio of 18%.•The addition of Biobob® did not affect system performance for COD and TSS removal.•The nitrification was improved by 24% with 18% (v/v) carrier. An innovative biomass carrier (Biobob®) was tested for municipal wastewater treatment in an activated sludge system to evaluate the pollutant removal performance and the sludge generation for different carrier volumes. The experiment was carried out in a pilot-scale cyclic activated sludge system (CASS®) built with three cylindrical tanks in a series: an anoxic selector (2.1m3), an aerobic selector (2.5m3) and the main aerobic reactor (25.1m3). The results showed that by adding the Biobob® carrier decreased the MLVSS concentration, which consequently reduced the waste sludge production of the system. Having 7% and 18% (v/v) support material in the aerobic reactor, the observed biomass yield decreased 18% and 36%, respectively, relative to the reactor operated with suspended biomass. The addition of media did not affect the system’s performance for COD and TSS removal. However, TKN and TN removal were improved by 24% and 14%, respectively, using 18% (v/v) carrier.