Glass matrix composites from coal flyash and waste glass

Glass matrix composites have been fabricated from waste materials by means of powder technology. Flyash from coal power stations and waste glass, residue of float glass production, were used. Commercial alumina platelets were employed as the reinforcing component. For flyash contents up to 20% by weight nearly fully dense compacts could be fabricated by using relatively low sintering temperatures (650°C). For higher flyash contents the densification was hindered due to the presence of crystalline particles in the as-received flyash, which jeopardized the viscous flow densification mechanism. The addition of alumina platelets resulted in better mechanical properties of the composites than those of the unreinforced matrix, despite a residual porosity present. Young's modulus, modulus of rupture, hardness and fracture toughness increase with platelet volume fraction. The low brittleness index of the composites ( B ≈ 3 μm −1 2 ) suggests that the materials have good machinability. A qualitative analysis of the wear behaviour showed that the composite containing 20% by volume platelet addition has a higher wear resistance than the unreinforced matrix. Overall, the results indicate that the materials may compete with conventional glasses and glass-ceramics in technical applications.