Hierarchical optimization of boiler–turbine unit using fuzzy stable model predictive control

This paper develops a hierarchical control system structure based on the Takagi–Sugeno fuzzy model to achieve an optimal control of a boiler–turbine unit. In the upper layer of the hierarchy, an optimal reference governor is designed to find the optimal operating point. A disturbance term is introduced to the fuzzy model to lump the modeling mismatch and unknown disturbance. Thus, the effect of plant behavior variation can be removed and the operating point found can be feasible to control. In the lower layer, a stable model predictive controller is developed to track the optimal set-points while guaranteeing the input-to-state stability of the system. Fuzzy Lyapunov function and appropriate slack and collection matrices are used to reduce the conservatism of stability design and improve the performance. Through the estimation of the disturbance term using an observer, the two layers in the hierarchy are coupled and the integrated system can realize a dynamic optimal control of the boiler–turbine unit, even in the case of severe plant behavior variations. •Hierarchical control system is developed for an optimal operation of boiler–turbine unit.•A Reference governor is designed to find the optimal and feasible operating point.•An SMPC is designed to achieve a wide range load following of the boiler–turbine unit.•The effect of modeling mismatches and unknown plant variations has been overcome.