Performance Evaluation of Refrigeration Units in Natural Gas Liquid Extraction Plant

This paper has applied thermodynamics principles to evaluate the reliability of 390 m3/hr natural gas processing plant. The thermodynamics equations were utilized in the evaluation, characterization, and numerical simulation of key process parameters in natural gas liquid extraction plant. The results obtained show the comparison of the coefficient of performance, compression ratio, isentropic work, actual work, electrical power requirements, cooling water consumption in intercoolers, compressor power output, compressor capacity, and isentropic, volumetric, and mechanical efficiency of the two-stage refrigeration unit with a flash gas economizer and these were compared with the designed specifications. The second law of thermodynamics was applied in analyzing the refrigeration unit and the result shows that exergetic losses or lost work due to irreversibility falls within operating limit that is less than 1.0%. Similarly, the performance of expansion turbine (expander) parameters was monitored and the results indicate a considerable decrease in turbine efficiencies as the inlet gas pressure increases resulting in an increased power output of the turbine leading to a higher liquefaction rate.