Enhanced cellulase producing mutants developed from heterokaryotic Aspergillus strain

•Cyclic mutagenesis and rational screening resulted in cellulase hyper-producing mutants.•Genome and Proteome based profiling for characterization of developed mutants.•Selected mutant strains were evaluated for cellulase production under shake flask and SSF.•Saccharification potential of the developed cellulases evaluated using alkali treated rice straw.•A sequential approach for production of XOS and ethanol from alkali treated rice straw developed. A heterokaryon 28, derived through protoplast fusion between Aspergillus nidulans and Aspergillus tubingensis (Dal8), was subjected cyclic mutagenesis followed by selection on increasing levels of 2-deoxy glucose (2-DG) as selection marker. The derived deregulated cellulase hyper producing mutant ‘64’, when compared to fusant 28, produced 9.83, 7.8, 3.2, 4.2 and 19.74 folds higher endoglucanase, β-glucosidase, cellobiohydrolase, FPase and xylanase, respectively, under shake cultures. The sequence analysis of PCR amplified β-glucosidase gene from wild and mutant showed nucleotide deletion/substitution. The mutants showed highly catalytic efficient β-glucosidase as evident from low Km and high Vmax values. The expression profiling through zymogram analysis also indicated towards over-expression of cellulases. The up/down regulated expressed proteins observed through SDS–PAGE were identified by Peptide mass fingerprinting The cellulase produced by mutants in conjunction with cellulase free xylanase derived from Thermomyces lanuginosus was used for efficient utilization of alkali treated rice straw for obtaining xylo-oligosaccharides and ethanol.