Fast and efficient nanoshear hybrid alkaline pretreatment of corn stover for biofuel and materials production

We report a fast and efficient nano-scale shear hybrid alkaline (NSHA) pretreatment method of lignocellulosic biomass. In this work, corn stover was pretreated in a modified Taylor–Couette reactor with alkali (sodium hydroxide) at room temperature for two minutes. Up to 82% of high cellulose content in the remaining solids was achieved with the novel NSHA pretreatment process. Compared with untreated corn stover, an approximately 4-fold increase in enzymatic cellulose conversion and a 5-fold increase in hemicellulose conversion were achieved. Compositional analysis proved significant removals of both lignin and hemicellulose after the NSHA pretreatment. SEM images revealed that the synergistic effect of NSHA pretreatment caused the severe disruption of biomass structure and exposure of cellulose microfibril aggregates in NSHA pretreated corn stover. [Display omitted] ► A fast nanoshear hybrid alkaline (NSHA) pretreatment method is reported. ► A modified Taylor–Couette reactor was applied. ► The retention time of the NSHA method is only 2 min. ► A 100% conversion of glucan was achieved in one day. ► NSHA greatly removed both lignin and xylan.