Morphology and thermal and mechanical properties of phosphonium vermiculite filled poly(ethylene terephthalate) composites

A series of poly(ethylene terephthalate) (PET)/phosphonium vermiculite (P‐VMT) composites were prepared by a melt‐blending method, and we investigated the morphology and thermal and mechanical properties of the composites. We prepared P‐VMT with quaternary phosphonium salts using the common method followed by a cation‐exchange reaction. X‐ray diffraction showed that the phosphonium surfactants were partially intercalated into the vermiculite layers, The d‐spacing of the PET–clay sample was somewhat less than that of the P‐VMT because some degradation of the surfactant took place during melt processing. Compared with PET, the PET–clay composites had a lower decomposition temperature and showed a 17.4% increase in the tensile strength with a P‐VMT content of 3 wt %. Scanning electron microscopy and transmission electron microscopy demonstrated that P‐VMT had a homogeneous dispersion and good compatibility in the polymer matrix with a low content of additive and indicated that the P‐VMT content of 3 wt % was optimal. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012