Preparation of hemispherical polymer particles via phase separation induced by microsuspension polymerization

Micrometer-sized, hemispherical polystyrene (PS) particles were successfully prepared by microsuspension polymerization of homogeneous styrene/hexadecane (HD) droplets dispersed in polyoxyethylene nonylphenyl ether (Emulgen 931) aqueous solution, followed by rapid removal of HD from formed PS/HD particles with a “Janus” structure. It was important for the formation of the morphology of Janus particles in thermodynamically stable state to carry out the polymerization slowly. The formation of by-product small PS particles by emulsion polymerization was suppressed by the additions of CuCl 2 as a water-soluble inhibitor and NaCl to decrease the solubility of styrene in the aqueous phase.