Preparation of submicron-sized RDX particles by rapid expansion of solution using compressed liquid dimethyl ether

[Display omitted] ► We employ dimethylether for micronization of RDX in the RESS process. ► We successfully prepare submicron-sized RDX particles with spherical morphology. ► Compared with previous RESS process using sc-CO 2, our process provides high production capacity due to high solubility of RDX in DME. Cyclotrimethylenetrinitramine (RDX) was precipitated to submicron-sized particles with spherical morphology by the rapid expansion from supercritical solution (RESS). Compressed liquid dimethyl ether (DME) was used as a solvent for the RDX. This study examined the influence of extraction temperature (293–333 K), extraction pressure (8–20 MPa) and size of orifice nozzle (50, 100, 200, and 250 μm) on the size and morphology of the RDX particles in the RESS process. The precipitated RDX particles were characterized by using the following instruments: field emission scanning electron microscope (FE-SEM), image analyzer, powder X-ray diffraction (PXRD), Fourier transform infrared (FT-IR) spectroscopy, and differential scanning calorimetry (DSC). The precipitated RDX particles showed granular and spherical morphologies, submicron-sized particles, and narrow particle size distributions. The mean particle size of the precipitated RDX ranged from 2.48 to 0.36 μm, and the crystallinity of the precipitated RDX decreased. The enthalpy change for the exothermic decomposition of the precipitated RDX (Δ H = 714.4 J/g) was much higher than that of the original RDX (Δ H = 381.5 J/g).