Enhanced Tribological Performance of Laser-Textured TiN-Coated Ti6Al4V Alloy Surfaces: A Comparative Study with Untextured Surfaces

Titanium alloy is widely used as a biomaterial due to its strength, lightweight nature, and corrosion resistance. Despite its strength and lightweight nature, its low wear resistance limits its uses in prosthetic components. Laser surface texturing (LST) was used to improve the wear resistance of titanium alloys by creating textured surfaces before applying protective coatings. A biocompatible TiN composite protective coating was applied using physical vapour deposition (PVD) with a thickness of 4 µm. Response surface methodology (RSM) was used to predict the tribological properties by varying input parameters such as material type (TI, T2, T3, and T4), load in N, and sliding velocity in m/s. A pin-on-disc tribometer was used to conduct a unidirectional sliding wear test based on the RSM design. Tribological properties were studied to determine the impact of laser texturing on the bonding strength of the coating. As a result, material type T4 exhibits an improved coefficient of friction and specific wear resistance under varying sliding velocity and load conditions compared to other material types. The study was further supported by an ANSYS simulation, which revealed stress reduction affecting the coefficient of friction and, consequently, wear. The textured surface topography, wear mechanisms, and coating compositions were examined using scanning electron microscopy.