Deep learning-assisted morphological segmentation for effective particle area estimation and prediction of interfacial properties in polymer composites

The link between the macroscopic properties of polymer nanocomposites and the underlying microstructural features necessitates an understanding of nanoparticle dispersion. The dispersion of nanoparticles introduces variability, potentially leading to clustering and localized accumulation of nanoparticles. This non-uniform dispersion impacts the accuracy of predictive models. In response to this challenge, this study developed an automated and precise technique for particle recognition and detailed mapping of particle positions in scanning electron microscopy (SEM) micrographs. This was achieved by integrating deep convolutional neural networks with advanced image processing techniques. Following particle detection, two dispersion factors were introduced, namely size uniformity and supercritical clustering, to quantify the impact of particle dispersion on properties. These factors, estimated using the computer vision technique, were subsequently used to calculate the effective load-bearing area influenced by the particles. An adapted micromechanical model was then employed to quantify the interfacial strength and thickness of the nanocomposites. This approach enabled the establishment of a correlation between dispersion characteristics and interfacial properties by integrating experimental data, relevant micromechanical models, and quantified dispersion factors. The proposed systematic procedure demonstrates considerable promise in utilizing deep learning to capture and quantify particle dispersion characteristics for structure-property analyses in polymer nanocomposites. The link between the macroscopic properties of polymer nanocomposites and the underlying microstructural features necessitates an understanding of nanoparticle dispersion.