Experimental study on the residual strength of butt adhesive joints subjected to systematic creep damage

Using adhesively bonded joints is an effective strategy for achieving lightweight designs. However, understanding the long‐term performance of these bonded joints remains a critical concern. Creep is a time‐dependent phenomenon induced by sustained mechanical loads, which can lead to viscous strain in adhesive materials. This strain has the potential to cause cracking in bonded structures over time. This study aims to investigate the creep and post‐creep behaviors of adhesively bonded aluminum joints, focusing on two crucial parameters: creep load level and creep duration. Butt adhesive joint (BAJ) specimens were fabricated and exposed to varying creep loads and times. Subsequently, quasi‐static tensile tests were conducted to assess the residual mechanical properties. The results indicated that higher creep loads resulted in increased creep deformations at constant creep durations. Furthermore, a downward trend was observed in the residual tensile mechanical properties of BAJ specimens following creep. Specifically, higher creep load levels and longer times led to more pronounced reductions in joint strength, strain, and stiffness. These reductions in joint mechanical properties were corroborated through joint fracture surface analysis. Additionally, mathematical models were developed using response surface methodology (RSM) to predict the experimental joint residual mechanical properties under different creep loads and times. Highlights Investigation of creep and post‐creep behaviors in adhesive joints. Higher creep load levels result in greater joint permanent deformations. Impact of higher creep load levels and durations on joint failure strength. Decreasing in the joint deformability and stiffness after creep. Residual strength of butt adhesive joints subjected to systematic creep damage.