Superior mechanical and ballistic performance of carbon nanotube‐reinforced phenolic/aramid fabric composites via a two‐roll pressing process

In this study, aramid fiber (AF)/phenolic resin prepreg was fabricated by impregnating low content carbon nanotube (CNT)‐reinforced phenolic resin with aramid fabric through a two‐roll pressing process. Both non‐functionalized and carboxylic‐functionalized CNTs (CNTs and CNTs‐COOH) were used for comparison study. For each of the formulations, composite laminate was made by a hot‐pressing process with a number of the prepregs stacked together. Mechanical properties and ballistic performance of the laminates and material failure mechanisms were evaluated and analyzed. Both non‐functionalized and CNTs‐COOH can effectively improve the mechanical and ballistic performance of the laminates. With CNTs‐COOH reinforcement, better results were achieved. As compared with the laminate without CNT reinforcement, 1.0 wt% CNTs‐COOH‐reinforced laminate showed 19.41%, 22.29%, and 45.83% improvement in tensile, flexural, and adhesion shear strength, respectively. The ballistic test results showed that the V50 and the specific energy absorption (SEA) were increased by 5.77% and 13.44%, respectively. The correlation between mechanical and ballistic performance of the composites was analyzed and conducted. CNT‐reinforced phenolic/aramid fabric composites with superior mechanical and ballistic performance.