Contrast ratio enhancement method of a pancake virtual reality head‐mounted display

Folded optical path designs have been widely applied in Virtual Reality (Pancake VR) displays in recent years. Compared with the traditional straight‐through and Fresnel optical path design, the Pancake design has obvious advantages in smaller size and clearer virtual image. However, the Pancake optical path uses polarization devices to fold the optical path and, light undergoes multiple refractions and reflections between lens groups, thus inevitably introducing stray light. This stray light greatly reduces the contrast ratio even if taking high‐contrasting Mini‐LED backlight LCD as panel, and seriously affects the user experience. In this paper, we first analyze the causes of stray light in the Pancake design and then propose an effective optical design method. In addition, an effective process scheme for improving image contrast is proposed by analyzing the impact of lens and tube reflectivity. Further, a prototype of the Pancake VR optical module is successfully implemented with low stray light and high contrast ratio. The stray light that can enter the eye for imaging in the Pancake VR optical module is one of the most serious, which affects the contrast ratio and user experience. The design method and ultra‐low reflection film process can effectively reduce stray light. A prototype of a Pancake VR optical module with low stray and high contrast ratio is fabricated.