Experimental investigation on nontoxic solvents for separation of vanillic acid

BACKGROUNDVanillic acid, an aromatic carboxylic acid and a derivative of vanillin, is used as an additive in consumer goods for its aroma. Previously, most vanillic acid was produced through a petrochemical route, but as a consequence of stringent environmental policies, it is now produced by the biotransformation of ferulic acid. Vanillic acid is also found in the wastewater streams of paper‐pulp industries and olive‐oil mills. So, recovering vanillic acid from fermentation broth, either during bioproduction or from a wastewater stream, while minimizing toxicity, is a difficult task. In order to reduce the toxicity substantially, bio‐based solvents such as sunflower, mustard and rice bran oils were employed as diluents along with tri‐n‐butyl phosphate (TBP) as extractant in order to recover vanillic acid by reactive extraction.RESULTSThe extraction performance was elucidated using terms such as distribution ratio, extraction efficiency, loading ratio and equilibrium complexation constant for different extractant–diluent combinations. The highest extraction efficiency and distribution ratio for the different solvents were in the following order: TBP + sunflower‐oil (72.02%–92.47%; 2.57–12.29) > TBP + rice bran‐oil (65.56%–90.55%; 1.90–9.58) > TBP + mustard‐oil(64.03%–89.87%; 1.78–8.87). The theoretical number of stages was determined as 4 to achieve a targeted extraction efficiency of 90%; these predictions were borne out experimentally.CONCLUSIONIn this study, vanillic acid was recovered from the aqueous phase using tri‐n‐butyl phosphate in sustainable, environmentally friendly, bio‐based solvents such as rice bran oil, sunflower oil and mustard oil. © 2024 Society of Chemical Industry (SCI).