Electrochemical testing of zeolite-based gas-diffusion electrodes for secondary metal air batteries—in memory of Prof. A. Milchev

The oxidation of carbon in conventional gas diffusion electrodes is a limiting factor for the life of secondary metal-air batteries. Replacement of carbon with zeolite is a possible solution to avoid its oxidation in the gas-diffusion electrodes (GDE) and thus to increase the battery lifetime. Due to the fact that the technology provides the required number of charge/discharge cycles, it is applicable for solar energy storage. Zeolites are a large group of natural or synthetic porous aluminosilicate minerals. Their porous structure provides good gas permeability. The gas diffusion layer of the electrode must also have good hydrophobicity. To prevent leakage of electrolyte from the battery, the zeolite was mixed with an appropriate amount of polytetrafluoroethylene, and the electrode was subjected to hot pressing according to a specially developed procedure. The experiments were performed in a specially designed test cell. Its construction ensures measurements of the bifunctional gas-diffusion electrode in a half-cell configuration applying a reference hydrogen electrode. The stationary volt-ampere characteristics and impedance tests were performed on the zeolite electrodes at certain operating points. The cell was subjected to cycling at charge/discharge current ± 2 mA/cm 2 , respectively. The obtained experimental results show that zeolite is a suitable material for carbon substitution in secondary metal air batteries. The zeolite/polytetrafluoroethylene (PTFE) ratio needs to be optimised in order to improve the gas permeability of the gas diffusion layer without compromising hydrophobicity.