Effects of stray magnetic forces on position error signals during a long seeking-and-settling process

This paper is to study how stray magnetic forces encountered in a long seeking process affect position errors of a hard disk drive after it finishes the seek and settles. The study consists of three parts: analysis of stray magnetic forces, numerical modeling, and analysis of numerical results. In the analysis of stray magnetic forces, we lump the stray magnetic forces into three components D1, D2 and D4. Specifically, D1 is a pair of stray magnetic forces in the plane of the voice coil. The two forces act on the two equal legs of the voice coil. In addition, the two forces point to and away from the pivot center, respectively. D2 is a pair of stray magnetic forces out of the plane of the voice coil. The two forces are equal in magnitudes but opposite in directions. The two force components also act on the two equal legs of the voice coil. D4 is identical to D2, except that the two force components in D4 act in the same direction. In the numerical study, we adopt a numerical model that includes a spinning spindle motor, a spinning disk pack with multiple disks, a stationary base plate with a top cover, and a slewing head-stack assembly. Moreover, multiple bearings are present in the model to connect the multiple components. In particular, fluid-dynamic bearings connect the rotating spindle and disk pack with the base plate, pivot bearings connect the base plate with the head-stack assembly, and air bearings connect the spinning disk pack with head sliders located at the tip of the slewing head-stack assembly. Also, the numerical model assumes that the head-stack assembly seeks according to a user-specified seeking profile. Numerical simulations show two major conclusions. First, stray magnetic force component D1 does not lead to significant position errors when the head-stack assembly settles. Stray magnetic force components D2 and D4, however, can affect the position errors by significantly exciting torsion and bending modes of the head-stack assembly. Second, a flex cable can significantly increase position errors below 1 kHz during settling.