Research on Flexural and Freeze–Thaw Properties of Polypropylene-Fiber-Reinforced Pavement Concrete Containing Waterborne Epoxy

In order to further enhance the reinforcing effectiveness of polypropylene (PP) fibers on pavement concrete, waterborne epoxy (WBE) was introduced in this research and its effect on the flexural properties and freeze–thaw resistance of PP-fiber-reinforced concrete was evaluated. Compressive-strength tests, flexural-strength tests, three-point bending tests, freeze–thaw cycling tests and a scanning electron microscopic observation were carried out to analyze mainly the influence of WBE on the flexural properties and freeze–thaw resistance of PP-fiber-reinforced concrete. WBE contents of 0, 5%, 10%, 15% and 20% by weight of the cement were employed. The experimental results indicated that WBE was beneficial to improving the flexural properties of PP-fiber-reinforced concrete. With increasing content of WBE, the flexural strength and the peak load showed significant increases. Although a slight degradation in the abovementioned flexural parameters was observed when the WBE content was above 15%, the deflection at the peak, the fracture energy and the fracture toughness still showed an upward trend. In addition, the freeze–thaw resistance of PP-fiber-reinforced concrete was improved remarkably with the increasing addition of WBE content, leading to smaller mass loss and higher residual flexural strength. Moreover, microstructural images revealed that with the addition of WBE, the PP fiber/concrete interfacial bonding was effectively improved, and the concrete matrix tended to be denser as well, which provided higher resistance for crack initiation and propagation. In consideration of maximally improving the flexural properties of PP-fiber-reinforced pavement concrete, and while ensuring the compressive strength and meeting the freeze–thaw requirements, it was recommended that the content of WBE in PP-fiber-reinforced concrete should be 15%.