Fuzzy expert system for troubleshooting of the deodorizer unit in a palm oil refining plant

In this paper, a troubleshooting technique is developed to provide a sequence of necessary actions during deodorizer unit failure in a palm oil refinery. This paper introduces a fuzzy expert system that incorporates the knowledge of experienced plant workers in dealing with the complex problems of the palm oil deodorizer. The presented methodology uses both qualitative and quantitative data. Qualitative data are collected from several interview sessions with the technical staff in a palm oil refinery. Quantitative data are gathered from various sources, such as control and monitoring systems. The qualitative data are analyzed to discover the possible pattern of faults in the deodorizer failure. This tool can diagnose possible faults and provide a sequence of necessary actions when deodorizer failure occurs. The obtained results show the developed deodorizer troubleshooting tool is useful to guide plant workers/operators in diagnosing the possible faults and abnormalities during the troubleshooting process, as well as to provide field training for inexperienced staff.