Experimental and Numerical Study on Regulation of Cutting Temperature during the Circular Sawing of 45 Steel
Studying the cutting temperature is critical for unlocking the secrets of sawblade wear, lifespan, and the metallurgical alterations beneath the surface. This paper describes an investigation into the temperature of 45 steel during dry sawing, using a cemented carbide circular saw blade under variou...
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| Veröffentlicht in: | Coatings (Basel) 2023-04, Vol.13 (4), p.758 |
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| container_title | Coatings (Basel) |
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| creator | Wang, Yangyu Wang, Zheng Ni, Pengcheng Wang, Dejie Lu, Yanhui Lu, Hui Guo, Shenghao Chen, Zhenzhen |
| description | Studying the cutting temperature is critical for unlocking the secrets of sawblade wear, lifespan, and the metallurgical alterations beneath the surface. This paper describes an investigation into the temperature of 45 steel during dry sawing, using a cemented carbide circular saw blade under various cutting conditions. A temperature acquisition system was developed, enabling the determination of the average temperature of the arc zone in the workpiece and the temperature of the sawtooth tip via a semi-automated thermocouple measurement and an embedded dynamic artificial thermocouple method, respectively. Results obtained from these two methods indicate a positive correlation between the sawing temperature and the saw blade speed and feed rate, with an optimal combination of cutting process parameters identified for maintaining stability within reasonable ranges. Finite element simulations reveal a cyclical fluctuation in temperature along the workpiece surface and sawtooth, with a gradual decrease after an increase in the intermittent step, and confirm the relationship between the sawing temperature and the saw blade and feed rates observed experimentally. Overall, this study presents valuable insights into the temperature changes occurring during the sawing process, with important implications for improving productivity and maintaining stability in industrial applications. |
| doi_str_mv | 10.3390/coatings13040758 |
| format | Article |
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This paper describes an investigation into the temperature of 45 steel during dry sawing, using a cemented carbide circular saw blade under various cutting conditions. A temperature acquisition system was developed, enabling the determination of the average temperature of the arc zone in the workpiece and the temperature of the sawtooth tip via a semi-automated thermocouple measurement and an embedded dynamic artificial thermocouple method, respectively. Results obtained from these two methods indicate a positive correlation between the sawing temperature and the saw blade speed and feed rate, with an optimal combination of cutting process parameters identified for maintaining stability within reasonable ranges. Finite element simulations reveal a cyclical fluctuation in temperature along the workpiece surface and sawtooth, with a gradual decrease after an increase in the intermittent step, and confirm the relationship between the sawing temperature and the saw blade and feed rates observed experimentally. Overall, this study presents valuable insights into the temperature changes occurring during the sawing process, with important implications for improving productivity and maintaining stability in industrial applications.</description><identifier>ISSN: 2079-6412</identifier><identifier>EISSN: 2079-6412</identifier><identifier>DOI: 10.3390/coatings13040758</identifier><language>eng</language><publisher>Basel: MDPI AG</publisher><subject>Advanced manufacturing technologies ; Cemented carbides ; Circular saws ; Cutting wear ; Data acquisition systems ; Feed rate ; Finite element analysis ; Heat transfer ; Industrial applications ; Laws, regulations and rules ; Medium carbon steels ; Metallurgical analysis ; Methods ; Parameter identification ; Process parameters ; Saw blades ; Sawing ; Simulation ; Simulation methods ; Stability ; Temperature ; Temperature measurements ; Thermocouples ; Workpieces</subject><ispartof>Coatings (Basel), 2023-04, Vol.13 (4), p.758</ispartof><rights>COPYRIGHT 2023 MDPI AG</rights><rights>2023 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/). Notwithstanding the ProQuest Terms and Conditions, you may use this content in accordance with the terms of the License.</rights><lds50>peer_reviewed</lds50><oa>free_for_read</oa><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c352t-85c0c7286c2386fc9ad9ea3c3bf4695eddd1575a1c439a4c4ce84f16c4dd1ffb3</citedby><cites>FETCH-LOGICAL-c352t-85c0c7286c2386fc9ad9ea3c3bf4695eddd1575a1c439a4c4ce84f16c4dd1ffb3</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><link.rule.ids>314,776,780,27903,27904</link.rule.ids></links><search><creatorcontrib>Wang, Yangyu</creatorcontrib><creatorcontrib>Wang, Zheng</creatorcontrib><creatorcontrib>Ni, Pengcheng</creatorcontrib><creatorcontrib>Wang, Dejie</creatorcontrib><creatorcontrib>Lu, Yanhui</creatorcontrib><creatorcontrib>Lu, Hui</creatorcontrib><creatorcontrib>Guo, Shenghao</creatorcontrib><creatorcontrib>Chen, Zhenzhen</creatorcontrib><title>Experimental and Numerical Study on Regulation of Cutting Temperature during the Circular Sawing of 45 Steel</title><title>Coatings (Basel)</title><description>Studying the cutting temperature is critical for unlocking the secrets of sawblade wear, lifespan, and the metallurgical alterations beneath the surface. This paper describes an investigation into the temperature of 45 steel during dry sawing, using a cemented carbide circular saw blade under various cutting conditions. A temperature acquisition system was developed, enabling the determination of the average temperature of the arc zone in the workpiece and the temperature of the sawtooth tip via a semi-automated thermocouple measurement and an embedded dynamic artificial thermocouple method, respectively. Results obtained from these two methods indicate a positive correlation between the sawing temperature and the saw blade speed and feed rate, with an optimal combination of cutting process parameters identified for maintaining stability within reasonable ranges. Finite element simulations reveal a cyclical fluctuation in temperature along the workpiece surface and sawtooth, with a gradual decrease after an increase in the intermittent step, and confirm the relationship between the sawing temperature and the saw blade and feed rates observed experimentally. Overall, this study presents valuable insights into the temperature changes occurring during the sawing process, with important implications for improving productivity and maintaining stability in industrial applications.</description><subject>Advanced manufacturing technologies</subject><subject>Cemented carbides</subject><subject>Circular saws</subject><subject>Cutting wear</subject><subject>Data acquisition systems</subject><subject>Feed rate</subject><subject>Finite element analysis</subject><subject>Heat transfer</subject><subject>Industrial applications</subject><subject>Laws, regulations and rules</subject><subject>Medium carbon steels</subject><subject>Metallurgical analysis</subject><subject>Methods</subject><subject>Parameter identification</subject><subject>Process parameters</subject><subject>Saw blades</subject><subject>Sawing</subject><subject>Simulation</subject><subject>Simulation methods</subject><subject>Stability</subject><subject>Temperature</subject><subject>Temperature measurements</subject><subject>Thermocouples</subject><subject>Workpieces</subject><issn>2079-6412</issn><issn>2079-6412</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2023</creationdate><recordtype>article</recordtype><sourceid>ABUWG</sourceid><sourceid>AFKRA</sourceid><sourceid>AZQEC</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNpdUU1rwzAMDWODla73HQ07p7NjO4mPJXQfUDZYu3NwbblLSZPOsdn676fQHcbkg-Sn9_RASpJbRuecK3pveh2abjcwTgUtZHmRTDJaqDQXLLv8U18ns2HYUwzFeMnUJGmX30fwzQG6oFuiO0te4gEBg791iPZE-o68wS626IBl70gVw2hGNnBAqQ7RA7HRj1D4AFI13iDbk7X-GjFUCImzANqb5MrpdoDZb54m7w_LTfWUrl4fn6vFKjVcZiEtpaGmyMrcZLzMnVHaKtDc8K0TuZJgrWWykJoZwZUWRhgohWO5Edhwbsunyd157tH3nxGGUO_76Du0rLOS5pLlQmTImp9ZO91C3XSuD14bfBYOjek7cA3ii0IUyFasQAE9C4zvh8GDq4-4Oe1PNaP1eIf6_x34D0ugffc</recordid><startdate>20230401</startdate><enddate>20230401</enddate><creator>Wang, Yangyu</creator><creator>Wang, Zheng</creator><creator>Ni, Pengcheng</creator><creator>Wang, Dejie</creator><creator>Lu, Yanhui</creator><creator>Lu, Hui</creator><creator>Guo, Shenghao</creator><creator>Chen, Zhenzhen</creator><general>MDPI AG</general><scope>AAYXX</scope><scope>CITATION</scope><scope>7SR</scope><scope>8BQ</scope><scope>8FD</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>ABUWG</scope><scope>AFKRA</scope><scope>AZQEC</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>D1I</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>JG9</scope><scope>KB.</scope><scope>PDBOC</scope><scope>PIMPY</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope></search><sort><creationdate>20230401</creationdate><title>Experimental and Numerical Study on Regulation of Cutting Temperature during the Circular Sawing of 45 Steel</title><author>Wang, Yangyu ; Wang, Zheng ; Ni, Pengcheng ; Wang, Dejie ; Lu, Yanhui ; Lu, Hui ; Guo, Shenghao ; Chen, Zhenzhen</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c352t-85c0c7286c2386fc9ad9ea3c3bf4695eddd1575a1c439a4c4ce84f16c4dd1ffb3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2023</creationdate><topic>Advanced manufacturing technologies</topic><topic>Cemented carbides</topic><topic>Circular saws</topic><topic>Cutting wear</topic><topic>Data acquisition systems</topic><topic>Feed rate</topic><topic>Finite element analysis</topic><topic>Heat transfer</topic><topic>Industrial applications</topic><topic>Laws, regulations and rules</topic><topic>Medium carbon steels</topic><topic>Metallurgical analysis</topic><topic>Methods</topic><topic>Parameter identification</topic><topic>Process parameters</topic><topic>Saw blades</topic><topic>Sawing</topic><topic>Simulation</topic><topic>Simulation methods</topic><topic>Stability</topic><topic>Temperature</topic><topic>Temperature measurements</topic><topic>Thermocouples</topic><topic>Workpieces</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Wang, Yangyu</creatorcontrib><creatorcontrib>Wang, Zheng</creatorcontrib><creatorcontrib>Ni, Pengcheng</creatorcontrib><creatorcontrib>Wang, Dejie</creatorcontrib><creatorcontrib>Lu, Yanhui</creatorcontrib><creatorcontrib>Lu, Hui</creatorcontrib><creatorcontrib>Guo, Shenghao</creatorcontrib><creatorcontrib>Chen, Zhenzhen</creatorcontrib><collection>CrossRef</collection><collection>Engineered Materials Abstracts</collection><collection>METADEX</collection><collection>Technology Research Database</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central (Alumni Edition)</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central Essentials</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Materials Science Collection</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>Materials Research Database</collection><collection>Materials Science Database</collection><collection>Materials Science Collection</collection><collection>Publicly Available Content Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><jtitle>Coatings (Basel)</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Wang, Yangyu</au><au>Wang, Zheng</au><au>Ni, Pengcheng</au><au>Wang, Dejie</au><au>Lu, Yanhui</au><au>Lu, Hui</au><au>Guo, Shenghao</au><au>Chen, Zhenzhen</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Experimental and Numerical Study on Regulation of Cutting Temperature during the Circular Sawing of 45 Steel</atitle><jtitle>Coatings (Basel)</jtitle><date>2023-04-01</date><risdate>2023</risdate><volume>13</volume><issue>4</issue><spage>758</spage><pages>758-</pages><issn>2079-6412</issn><eissn>2079-6412</eissn><abstract>Studying the cutting temperature is critical for unlocking the secrets of sawblade wear, lifespan, and the metallurgical alterations beneath the surface. This paper describes an investigation into the temperature of 45 steel during dry sawing, using a cemented carbide circular saw blade under various cutting conditions. A temperature acquisition system was developed, enabling the determination of the average temperature of the arc zone in the workpiece and the temperature of the sawtooth tip via a semi-automated thermocouple measurement and an embedded dynamic artificial thermocouple method, respectively. Results obtained from these two methods indicate a positive correlation between the sawing temperature and the saw blade speed and feed rate, with an optimal combination of cutting process parameters identified for maintaining stability within reasonable ranges. Finite element simulations reveal a cyclical fluctuation in temperature along the workpiece surface and sawtooth, with a gradual decrease after an increase in the intermittent step, and confirm the relationship between the sawing temperature and the saw blade and feed rates observed experimentally. Overall, this study presents valuable insights into the temperature changes occurring during the sawing process, with important implications for improving productivity and maintaining stability in industrial applications.</abstract><cop>Basel</cop><pub>MDPI AG</pub><doi>10.3390/coatings13040758</doi><oa>free_for_read</oa></addata></record> |
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| source | MDPI - Multidisciplinary Digital Publishing Institute; EZB-FREE-00999 freely available EZB journals; Alma/SFX Local Collection |
| subjects | Advanced manufacturing technologies Cemented carbides Circular saws Cutting wear Data acquisition systems Feed rate Finite element analysis Heat transfer Industrial applications Laws, regulations and rules Medium carbon steels Metallurgical analysis Methods Parameter identification Process parameters Saw blades Sawing Simulation Simulation methods Stability Temperature Temperature measurements Thermocouples Workpieces |
| title | Experimental and Numerical Study on Regulation of Cutting Temperature during the Circular Sawing of 45 Steel |
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