Designing a Multi-Output Power Supply for Multi-Electrode Arc Welding

Multi-output power converters using different architectures can have significant efficiency advantages. This paper proposes a multi-output welding power supply that is based on the middle DC converter distributed architecture. This machine includes two converter groups, and each group comprises a three-phase rectifier unit, a full-bridge converter unit, a HF (high frequency) transformer, a rectifier unit, and a chopper converter unit. Among these units, the three-phase rectifier unit, full-bridge converter unit, HF transformer, and rectifier unit convert three-phase AC voltage into a low voltage, and the chopper converter unit converts the low voltage into the required current. The welding power supply can output four DC and two AC currents. This paper also analyzes the stability of the welding power supply. Finally, a prototype is designed and verified through experiments, and the maximum output of the prototype is 300 A. The experimental results show that the converter can output different DC and AC currents according to the requirement, the multiple outputs are independent of the others, and the output phase and value are independently adjustable. After verification, the proposed multi-output welding power supply can output steady current according to the requirement.