Hydraulic design optimization of spherical header for future fast reactors of India

The liquid sodium as coolant in a typical pool type Liquid Metal cooled Fast Breeder Reactor (LMFBR), flows through primary sodium pump, spherical header and finally enters the grid plate, which acts as an inlet plenum to heat-generating sub-assemblies. The reduction of pressure drop in primary circuit would reduce the operating cost of the system. Spherical header, a vital component in primary circuit suffers major flow non-uniformities resulting in higher pressure drop. Reduction of the pressure drop by uniformization of sodium flow in spherical header is considered. To this end, a 3D computational fluid dynamics (CFD) analysis is carried out to investigate the hydrodynamics of flow, inside the spherical header. Towards this a relationship between pressure loss coefficient and geometrical dimensions, viz., diameter and height of the cone, inside the header are established in order to minimize the pressure drop. The variation of pressure loss coefficient is estimated for header without and with the internals. The static pressure loss coefficient inside the spherical header without an internal cone is found to be 5.59. With a suitable and optimized geometrical dimension of the cone as internal flow guiding device, the loss coefficient is reduced to 0.53. The loss coefficient predicted for the spherical header is validated against the experimental estimates. Consequently, the simplified design of the flow guiding device is achieved by removing baffles.