Genetic algorithm-based task allocation in multiple modes of human–robot collaboration systems with two cobots

In this paper, we introduce a human–robot collaboration (HRC) mold assembly cell to cope with small-volume mold production and reduce the risk of musculoskeletal disorders (MSDs) on a human worker during manual mold assembly operation. Besides, the wide variety of types and weights of the mold components motivated us to design an HRC system that consists of two robots. Therefore, we propose two collaboration modes for HRC systems using two robots and develop a task-allocation model to demonstrate the application of these collaboration modes in the mold assembly. The task-allocation model assigns a task based on the task characteristics and capability of agents in the collaboration cell. First, we decompose the assembly operation into functional actions to analyze the characteristics of tasks. Then, we obtain the agent assignment preference based on task characteristics and capability of agents using the analytic network process. Finally, we apply the genetic algorithm in the final task allocation to minimize assembly time, use of a less capable agent, and ergonomic risk. This paper contributes to expanding the HRC system with two robots in the mold assembly to allow the execution of a greater diversity of tasks and improve the assembly time and MSD risk level for the human worker.