Factors affecting ultimate tensile strength and impact toughness of 3D printed parts using fractional factorial design

This paper aims to investigate the mechanical properties of specimens printed by 3D open-source printers. It discusses the effect of five factors (part orientation, layer height, extrusion width, nozzle diameter, and filament temperature) on the ultimate tensile strength and the impact toughness of...

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Veröffentlicht in:International journal of advanced manufacturing technology 2022-03, Vol.119 (3-4), p.2639-2651
Hauptverfasser: Mazen, Amna, McClanahan, Brendan, Weaver, Jonathan M.
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Weaver, Jonathan M.
description This paper aims to investigate the mechanical properties of specimens printed by 3D open-source printers. It discusses the effect of five factors (part orientation, layer height, extrusion width, nozzle diameter, and filament temperature) on the ultimate tensile strength and the impact toughness of the 3D-printed samples. A 2 5–1 resolution V fractional factorial experiment was run with the 16 samples printed on a Prusa I3 MK3S in PLA. Tensile strength and impact toughness were tested using Instron 3367 and Tinius Olsen 66 testers, respectively. In analyzing the data, a normal probability plot of the effects complimented with ANOVA (Analysis Of Variance) revealed that, for both responses, only part orientation was statistically significant at p  = 0 . 05. Regression equations were used to predict the ultimate tensile strength and the impact toughness as a function of the part orientation. Both the toughness response and the tensile strength response are maximized with horizontal part orientation. Verification experiments have been implemented to validate the adopted regression equations’ predictions under different circumstances, and the results of those experiments appear to confirm the model.
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subjects CAE) and Design
Computer-Aided Engineering (CAD
Engineering
Extrusion
Factorial experiments
Fractional factorial design
Heat treating
Horizontal orientation
Impact strength
Industrial and Production Engineering
Mechanical Engineering
Mechanical properties
Media Management
Original Article
Statistical analysis
Statistical methods
Tensile strength
Three dimensional printing
Toughness
Ultimate tensile strength
Variance analysis
title Factors affecting ultimate tensile strength and impact toughness of 3D printed parts using fractional factorial design
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