Re-entrant Formation on Superplastic Forming Process by Mechatronics Approach in 5083 Al Alloy

Superplastic materials are attributed viscous in behavior which exhibit very narrow and steady grain formation at half of the melting point temperature of given components. Superplastic deformation characteristics are carried out in different pressure control with constant strain rate conditions. In different alloy, the maximum (optimum) strain rate changes from 0.001 to 0.00001s-1. The objective of this research work is to predict the pressure requirements (optimize) to obtain smooth (uniform) profile in a re-entrant shape formation of 5083 Aluminium alloy by using mechatronics approach of Programming Logic Control method. The effect of various forming parameter such as, forming pressure, bulge forming time and thickness distribution of the sheet in a re- entrant shape product. Finite Element analysis is a powerful tool to evaluate the superplastic forming processes (SPF) with accurate prediction of the deformation characteristics.