Preparation of a Highly Porous Clay-Based Absorbent for Hazard Spillage Mitigation via Two-Step Expansion of Vermiculite

Expanded vermiculite (eVMT) has been studied as a risk-free, general-purpose absorbent for liquid hazards due to its excellent thermal and chemical stability. Here, vermiculite was expanded by two steps: exfoliation by 30 wt% H2O2 treatment at 60 °C and subsequent expansion by microwave heating. This two-step expansion produced more homogenously separated concertina-like eVMTs with a higher total pore volume of 7.75 cm3 g−1 than the conventional thermal method. The two-step eVMT was found to be greatly superior to the thermal and commercial silver counterparts in hazardous liquid-uptake performance. The uptake was simply interpreted as a physical infilling process of a liquid into the eVMT pores, and the spontaneous hazard removal with a great capacity was discussed with the large pore volume of two-step eVMT and its suitable pore dimensions for capillary action. As a practical device, a prototype absorbent assembly made of these eVMTs demonstrated the successful mitigation of liquid hazards on an impermeable surface.