Analysis of the Subsurface Volume of Differently Finished AISI 52100 by Cyclic Indentation and X‐Ray Diffraction

Finishing processes result in changes of near‐surface morphology, which strongly influences the fatigue behavior of components. Especially, roller bearings show a high dependency of the lifetime on surface roughness and the residual stress state in the subsurface volume. To analyze the influence of different finishing processes on the near‐surface morphology, including the residual stress state, roller bearing rings made of AISI 52100 are finished in this work using hard turning, rough grinding, and fine grinding. In addition, fatigue specimens made of AISI 52100 and finished by cryogenic hard turning are investigated. For each condition, the residual stresses are determined at different distances from the surface, showing pronounced compressive stresses for all conditions. While the ground roller bearing rings show highest compressive residual stresses at the surface, the hard turned bearing ring and the cryogenic hard turned fatigue specimens reveal maximum compressive stresses in the subsurface volume. Moreover, cyclic indentation tests (CITs) are conducted in the different subsurface volumes, showing a higher cyclic plasticity in relation to the respective initial state, which is assumed to be caused by finishing‐induced compressive residual stresses. Thus, the presented results indicate a high potential of CITs to efficiently characterize the residual stress state. Herein, the influence of different finishing processes on the subsurface morphology of AISI 52100 is analyzed. Therefore, the residual stresses measured with X‐ray diffraction and the cyclic deformation behavior determined in cyclic indentation tests are characterized in subsurface volume. These results demonstrate a higher cyclic plasticity in the subsurface volume, which is caused by finishing‐induced compressive residual stresses.