Simultaneous Removal of Soluble Metal Species and Nitrate from Acidic and Saline Industrial Wastewater in a Pilot-Scale Biofilm Reactor

The hydrometallurgical treatment of waste printed circuit boards for the recovery of precious metals generates acidic wastewater containing nitrate, chloride and residual base metals. The scope of this work is the study of a biological treatment process for the concurrent metal sequestering, nitrate reduction and wastewater neutralization. A pilot-scale packed-bed biofilm reactor was set up, inoculated with the strain H. denitrificans and experimentally monitored. The range of operating parameters examined included: (a) nitrate concentration 750–5750 mg/L NO 3 − ; (b) pH 3–8; (c) Cu, Ni, Zn and Fe at 50 mg/L and 100 mg/L; and (d) chloride concentration 5%–10% as NaCl. The presence of metals did not affect denitrification at the concentrations examined. H. denitrificans completely reduced nitrate and the intermediately produced nitrite at elevated chloride levels. Denitrification shifted pH towards circumneutral to alkaline values, where iron, zinc, copper and nickel were sequestered quantitatively from solution via bioprecipitation. The proposed simple, robust and low-cost biological treatment unit is advantageous compared to the conventional wastewater treatment, where metal precipitation is based on chemical neutralization and the problem of nitrate removal remains unresolved.