Thermal performance of an accumulator unit using phase change material with a fixed volume of fins

Summary Melting rate enhancement inside an accumulator unit for a phase change material (PCM) has been numerically investigated in a shell‐and‐tube (S‐T) arrangement that incorporates the circular type of fins, considering a fixed total volume of fins. The number of fins was chosen as the design parameter. The heat transfer fluid (HTF) was chosen as water that flows through the selected accumulator unit during the process of melting. The computational fluid dynamics (CFD) technique has been utilized for the simulation of the accumulator using ANSYS FLUENT software by considering a two‐dimensional axisymmetric cylindrical accumulator in a vertical direction. During the melting process, two heat transfer mechanisms were considered, namely, conduction and convection. The HTF flow was 5 L/min with a flow temperature of 358 K for charging. The predicted complete melting time of the PCM decreased by 53.125%, 65.625%, 71.875%, and 71.875% for fins numbering 6, 18, 30, and 36, respectively, compared with the S‐T without fins where it took approximately 480 minutes to melt completely. The optimal fin parameters are recommended in this study as follows: number of fins N = 30, thickness t/d = 0.01858, interval d/L = 0.03227, and aspect ratio t/h = 0.015. These recommended values maximize the thermal performance of the selected accumulator unit. The effects of changing the flow rate of the heat transfer fluid and its inlet temperature have been found to be significant on the PCM melting rate. The total melting time of the PCM is found to be reduced by about 57% when the inlet flow temperature is increased from 343 to 358 K. Moreover, the total melting time reduces by about 70.5% with an increase in the heat transfer fluid mass flow rate from 0.15 to 5 L/min. Furthermore, increasing the HTF flow rate from 0.15 to 5 L/min leads to a reduction of about 61.1% in the predicted total time that is required for solidification. The temperature differences for low flow rates are greater than those for high flow rates. The novelty of this study is in investigating the performance at a fixed total volume of fins.