Pressure drop and heat transfer characteristics for single-phase developing flow of water in rectangular microchannels

Experiments were conducted to investigate the pressure drop and heat transfer characteristics of single-phase flow of de-ionized water in single copper microchannels of hydraulic diameters 0.438 mm, 0.561 mm and 0.635 mm. The channel length was 62 mm. The experimental conditions covered a range of mass flux from 500 to 5000 kg/m2 s in the laminar, transitional and low Reynolds number turbulent regimes. Pressure drop was measured for adiabatic flows with fluid inlet temperatures of 30°C, 60°C and 90°C. In the heat transfer tests, the heat flux ranged from 256 kW/m2 to 519 kW/m2. Friction factors and Nusselt numbers determined from the measurements were higher than for fully-developed conditions, but in reasonable agreement with predictions made using published solutions for hydrodynamically and thermally developing flow. When entrance effects, experimental uncertainties, heat losses, inlet and exit losses, thermal boundary conditions and departure from laminar flow were considered, the results indicate that equations developed for flow and heat transfer in conventional size channels are applicable for water flows in microchannels of these sizes.