Thermal convection of liquid metal in the titanium reduction reactor

The structure of the convective flow of molten magnesium in a metallothermic titanium reduction reactor has been studied numerically in a three-dimensional non-stationary formulation with conjugated heat transfer between liquid magnesium and solids (steel walls of the cavity and titanium block). A nonuniform computational mesh with a total of 3.7 million grid points was used. The Large Eddy Simulation technique was applied to take into account the turbulence in the liquid phase. The instantaneous and average characteristics of the process and the velocity and temperature pulsation fields are analyzed. The simulations have been performed for three specific heating regimes: with furnace heaters operating at full power, with furnace heaters switched on at the bottom of the vessel only, and with switched-off furnace heaters. It is shown that the localization of the cooling zone can completely reorganize the structure of the large-scale flow. Therefore, by changing heating regimes, it is possible to influence the flow structure for the purpose of creating the most favorable conditions for the reaction. It is also shown that the presence of the titanium block strongly affects the flow structure.