A new integrated modelling architecture based on the concept of the fuzzy logic for the turning process

A new integrated modelling architecture based on the concept of the fuzzy logic is presented to represent the turning process. Such an architecture consists of two stages. In the first stage, fuzzy logic systems (FLSs) having various topologies are employed to extract rule bases using perhaps limited amount of sparse data. In the second stage, the fuzzy rules extracted are assessed and integrated using the singular value decomposition-QR factorization (SVD-QR) paradigm in order to minimize the computational efforts. Such a step leads to reducing the number of fuzzy rules and results in a reduced FLS model. Such a reduced model is then employed to represent the turning process and predict both the cutting force and the surface roughness. In addition, it provides a comprehensive understanding of the turning process presented linguistically in the form of If/Then rules. The proposed structure has been validated using a set of laboratory experiments. It has been noticed that it can predict both the cutting force and the surface roughness successfully. In addition, such an integrated architecture outperforms the artificial neural network, the well-known FLS, the radial basis functions and the multilinear regression model, where the overall improvement is of approximately 19%, 13%, 14% and 270%, respectively.