Effect of hydrothermal pretreatment on surface physicochemical properties of lignite and its flotation response

Flotation is the common method for fine low rank coal upgrading while it is always inefficient due to the rough surface morphology and rich oxygen-containing functional groups. Hydrothermal pretreatment is widely used in dewatering for low rank coal. The physicochemical properties of coal surface considerably vary following the hydrothermal pretreatment. In this study, hydrothermal pretreatments at different temperatures for different times were applied to enhance lignite flotation. The hydrothermal pretreatment at 200 °C can significantly improve the flotation efficiency, while the temperature raised to 300 °C, the flotation recovery did not increase or even decrease. Scanning electron microscopy (SEM), Fourier-transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS), Zeta potential, Brunauer–Emmett–Teller, and particle size distribution analysis were conducted to explain the underlying mechanism. The contents of pore and crack on coal surface considerably decreased and more fresh and smooth surfaces exposed following hydrothermal pretreatment, according to SEM analysis. The FTIR spectroscopy and XPS showed that the contents of oxygen-containing functional groups were decreased, while the hydrophobicity of lignite was increased following pretreatment. The decrease of Zeta potential also indicated the decrease of oxygen-containing functional groups and increase of hydrophobicity on coal surface. However, excessive temperature of hydrothermal pretreatment could increase the pore diameter and fine particle fraction, leading to a higher collector consumption and lower bubble–particle collision efficiency. Consequently, the flotation recovery was not improved or even decreased at the hydrothermal pretreatment temperature of 300 °C. [Display omitted] •Hydrothermal pretreatment was applied to enhance lignite flotation.•New fresh and smooth surface is exposed after proper hydrothermal pretreatment.•Surface hydrophobicity of lignite was enhanced after hydrothermal pretreatment.•Excessive hydrothermal pretreatment increase the pore diameter and fine size fractions.