Research on the Nonlinear Characteristic of Flow in the Electro-Hydraulic Servo Pump Control System

In an electro-hydraulic servo system, the system flow is used as an intermediate variable to control the output displacement/force/speed of the actuator, and it plays the role of a medium for energy transmission and conversion. Therefore, the control of the system flow is the essence of state control for the system actuator. The purpose of this paper is to study the non-linear characteristics of pump control system flow and pave the way for high-performance control of the system. Based on the flow partition idea, the system output flow is divided into the dead zone, load zone, and saturation zone. We establish a mathematical model of the hydraulic system to analyze and study the effect of the nonlinear characteristics of the servo motor and the positive displacement pump on the system flow partition characteristics. We focus on the effects of the positive displacement pump shear flow internal leakage, pressure difference flow internal leakage, oil compression, servo motor rotation friction, and servo motor torque reserve rate on the system flow output, and analyze the partition characteristics of the system flow under different working conditions. We provide a theoretical basis for a high-precision control strategy for a hydraulic system.