Customized data-driven RANS closures for bi-fidelity LES–RANS optimization

•Bi-fidelity optimization with a “closed-loop”, where the high-fidelity enhances the low fidelity.•Bi-fidelity surrogate which does not rely for its efficiency on a priori correlation between fidelities.•Effective data-driven RANS closure methodology, applied across a design space.•Significant step towards practical applications for recent data-driven RANS closures. Multi-fidelity optimization methods promise a high-fidelity optimum at a cost only slightly greater than a low-fidelity optimization. This promise is seldom achieved in practice, due to the requirement that low- and high-fidelity models correlate well. In this article, we propose an efficient bi-fidelity shape optimization method for turbulent fluid-flow applications with Large-Eddy Simulation (LES) and Reynolds-averaged Navier-Stokes (RANS) as the high- and low-fidelity models within a hierarchical-Kriging surrogate modelling framework. Since the LES–RANS correlation is often poor, we use the full LES flow-field at a single point in the design space to derive a custom-tailored RANS closure model that reproduces the LES at that point. This is achieved with machine-learning techniques, specifically sparse regression to obtain high corrections of the turbulence anisotropy tensor and the production of turbulence kinetic energy as functions of the RANS mean-flow. The LES–RANS correlation is dramatically improved throughout the design-space. We demonstrate the effectivity and efficiency of our method in a proof-of-concept shape optimization of the well-known periodic-hill case. Standard RANS models perform poorly in this case, whereas our method converges to the LES-optimum with only two LES samples.