SiO2-promoted growth of single-walled carbon nanotubes on an alumina supported catalyst

Developing supported catalyst and elucidating the catalyst activation mechanism are of significant importance for large scale synthesis of single-walled carbon nanotubes (SWNTs). In the work, we designed an alumina-supported iron (Fe–Al2O3) catalyst for catalytic growth of carbon nanotubes by CO chemical vapor deposition (CVD). In the temperature range of 800–1000 °C, the prepared powder catalyst only affords the growth of carbon fibers or multi-walled carbon nanotubes. In contrast, when placing the powder catalyst on flat SiO2 substrates, such as SiO2/Si and quartz, SWNTs were observed to grow at the catalyst-substrate interface, highlighting the contributions of the SiO2 substrate in SWNT synthesis. Systematic characterizations on both the catalysts and carbon nanotubes revealed that the SiO2 substrate promotes the reduction of iron oxide in the adjacent Fe–Al2O3 catalyst, facilitating the generation of small Fe particles at the catalyst-substrate interface, which act as the active phase for the subsequent growth of SWNTs. This work opens a new avenue for growing SWNTs from supported catalyst and sheds light on enhancing SWNT growth efficiency by tuning catalyst reduction behaviors. Pressing initially inactive powder Fe–Al2O3 catalyst onto a flat SiO2 substrate promotes the reduction of iron oxide at the catalyst-substrate interface, facilitating the generation of small Fe particles and the low temperature growth of SWNTs with a narrow diameter distribution. [Display omitted]