Microstructural topology optimization of periodic beam structures based on the relaxed Saint-Venant solution

Design optimization of beam structures is a significant topic as beams are an efficient load-carrying component in engineering applications. Most of the earlier researches concentrate on the structural optimization of beams with invariant cross-section topology, and design optimization of periodic beam structures, which cross-section topology varies along the axial direction, has not been extensively investigated. This work presents a novel approach based on the relaxed Saint-Venant solution to conduct microstructural topology optimization of periodic beam structures for minimum structural compliance. One benefit of adopting Saint-Venant solution based compliance formulation is that the strain energy induced by transverse shear loading is incorporated in the structural compliance, which is not reflected in that based on first-order homogenization of the asymptotic homogenization (AH) theory, so that a more reasonable objective function is adopted for the optimization problem. In addition, a material connectivity constraint, which is constructed by restraining the ratio of the strain energy calculated from relaxed Saint-Venant solution to that obtained from first-order homogenization of the AH theory, is further proposed to prevent material separation or to strengthen material connection through the thickness direction. The detailed sensitivity analysis of the objective function and the constraints are carried out with the adjoint method, and several numerical examples are given to show the validity of the relaxed Saint-Venant solution based compliance formulation and the effectiveness of the proposed material connectivity constraint.