Numerical study on contact force of paralleled beveloid gears using minimum potential energy theory

Using minimum potential energy theory and slicing method, a computational approach to calculate the magnitude and distribution of contact force for paralleled beveloid gear pair was proposed in this article. The theoretical tooth contact model was built based on spatial gearing theory to calculate the mesh parameters including the coordinates, normal vectors, and equivalent radius for meshing points. Then, the analytical contact force model of paralleled beveloid gear pair was derived based on minimum potential energy theory. Finite element contact analysis was conducted to verify the proposed model. Finally, the influences of macro-geometry design parameters on the contact force distribution were investigated. Results show that the pressure angle has a limited influence on the contact force distribution. The increase in helix and cone angles will observably increase the asymmetry of contact force distribution as well as the fluctuation of contact force distribution for a single tooth. A good correlation was obtained between the proposed analytical model and the finite element model for the distribution and magnitudes of contact force.