Surface engineering to enhance heat generation and joint strength in dissimilar materials AZ31 and DP590 ultrasonic welding
A multiscale simulation approach was developed and employed to optimize the sheet surface conditions for higher interfacial temperature and joint strength in ultrasonic welding of magnesium alloy AZ31 and dual-phase steel DP590. First, a mesoscale model was used to study the relationship between fri...
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| Veröffentlicht in: | International journal of advanced manufacturing technology 2020-12, Vol.111 (11-12), p.3095-3109 |
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| container_issue | 11-12 |
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| container_title | International journal of advanced manufacturing technology |
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| creator | Huang, Hui Chen, Jian Cheng, Jiahao Lim, Yong Chae Hu, Xiaohua Feng, Zhili Sun, Xin |
| description | A multiscale simulation approach was developed and employed to optimize the sheet surface conditions for higher interfacial temperature and joint strength in ultrasonic welding of magnesium alloy AZ31 and dual-phase steel DP590. First, a mesoscale model was used to study the relationship between friction coefficient and surface roughness, which can be modified by various engineering methods. Then a macroscopic process model was employed to study the effects of surface roughness on heat generation, indicating that a temperature increase can be achieved with rougher surfaces on two sides of both DP590 and AZ31 sheets. Samples prepared by sanding and filing, as well as grinding, were first characterized for surface roughness and then welded under ultrasonic vibration. An infrared camera was used to measure temperatures in situ for model validation. Lap shear test results for the welded joint showed that the joint strength can be improved by 10~25% using filing and round grinding methods as a result of the enhanced heat generation and mechanical interlocking on the interface. |
| doi_str_mv | 10.1007/s00170-020-06341-3 |
| format | Article |
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First, a mesoscale model was used to study the relationship between friction coefficient and surface roughness, which can be modified by various engineering methods. Then a macroscopic process model was employed to study the effects of surface roughness on heat generation, indicating that a temperature increase can be achieved with rougher surfaces on two sides of both DP590 and AZ31 sheets. Samples prepared by sanding and filing, as well as grinding, were first characterized for surface roughness and then welded under ultrasonic vibration. An infrared camera was used to measure temperatures in situ for model validation. 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First, a mesoscale model was used to study the relationship between friction coefficient and surface roughness, which can be modified by various engineering methods. Then a macroscopic process model was employed to study the effects of surface roughness on heat generation, indicating that a temperature increase can be achieved with rougher surfaces on two sides of both DP590 and AZ31 sheets. Samples prepared by sanding and filing, as well as grinding, were first characterized for surface roughness and then welded under ultrasonic vibration. An infrared camera was used to measure temperatures in situ for model validation. Lap shear test results for the welded joint showed that the joint strength can be improved by 10~25% using filing and round grinding methods as a result of the enhanced heat generation and mechanical interlocking on the interface.</description><subject>CAE) and Design</subject><subject>Coefficient of friction</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Dissimilar material joining</subject><subject>Dissimilar materials</subject><subject>Dual phase steels</subject><subject>Engineering</subject><subject>Filing</subject><subject>Grinding</subject><subject>Heat</subject><subject>Heat generation</subject><subject>Industrial and Production Engineering</subject><subject>Infrared cameras</subject><subject>Magnesium base alloys</subject><subject>Mechanical Engineering</subject><subject>Media Management</subject><subject>Original Article</subject><subject>Sanding</subject><subject>Shear tests</subject><subject>Surface roughness</subject><subject>Surface roughness effects</subject><subject>Ultrasonic vibration</subject><subject>Ultrasonic welding</subject><subject>Vibration measurement</subject><subject>Welded joints</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2020</creationdate><recordtype>article</recordtype><sourceid>BENPR</sourceid><recordid>eNp9kM1KAzEURoMoWKsv4CrgejSZO8k0y-I_FBTUjZuQySRtyjRTkwwivrxpR3Dn4hJuON934SB0TsklJaS-ioTQmhSkzMOhogUcoAmtAAoglB2iCSn5rICaz47RSYzrjHPKZxP0_TIEq7TBxi-dNyY4v8Spz-tK-fy9MirhpfEmqOR6j5Vv8bp3PuGYQs6kFXYety5Gt3GdCnijUi5RXcTzd6B7_uaZCYKHLgUVe-80_jRdm--coiObQXP2-07R293t6_VDsXi6f7yeLwoNHFLBoAJRNcyWlCnNuairUkOjha1Mo7gVghnFKLVa1QysZdrytjJ100JDrWphii7G3m3oPwYTk1z3Q_D5pCwrQQQBxkWmypHSoY8xGCu3wW1U-JKUyJ1kOUqWWbLcS5aQQzCG4nZnzoS_6n9SP629gN0</recordid><startdate>20201201</startdate><enddate>20201201</enddate><creator>Huang, Hui</creator><creator>Chen, Jian</creator><creator>Cheng, Jiahao</creator><creator>Lim, Yong Chae</creator><creator>Hu, Xiaohua</creator><creator>Feng, Zhili</creator><creator>Sun, Xin</creator><general>Springer London</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PHGZM</scope><scope>PHGZT</scope><scope>PKEHL</scope><scope>PQEST</scope><scope>PQGLB</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope></search><sort><creationdate>20201201</creationdate><title>Surface engineering to enhance heat generation and joint strength in dissimilar materials AZ31 and DP590 ultrasonic welding</title><author>Huang, Hui ; Chen, Jian ; Cheng, Jiahao ; Lim, Yong Chae ; Hu, Xiaohua ; Feng, Zhili ; Sun, Xin</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c363t-534394b5f215ac669742c3bc9f4eba6f995ea511fca753ff5cf6d4e7bd3b1fad3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2020</creationdate><topic>CAE) and Design</topic><topic>Coefficient of friction</topic><topic>Computer-Aided Engineering (CAD</topic><topic>Dissimilar material joining</topic><topic>Dissimilar materials</topic><topic>Dual phase steels</topic><topic>Engineering</topic><topic>Filing</topic><topic>Grinding</topic><topic>Heat</topic><topic>Heat generation</topic><topic>Industrial and Production Engineering</topic><topic>Infrared cameras</topic><topic>Magnesium base alloys</topic><topic>Mechanical Engineering</topic><topic>Media Management</topic><topic>Original Article</topic><topic>Sanding</topic><topic>Shear tests</topic><topic>Surface roughness</topic><topic>Surface roughness effects</topic><topic>Ultrasonic vibration</topic><topic>Ultrasonic welding</topic><topic>Vibration measurement</topic><topic>Welded joints</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Huang, Hui</creatorcontrib><creatorcontrib>Chen, Jian</creatorcontrib><creatorcontrib>Cheng, Jiahao</creatorcontrib><creatorcontrib>Lim, Yong Chae</creatorcontrib><creatorcontrib>Hu, Xiaohua</creatorcontrib><creatorcontrib>Feng, Zhili</creatorcontrib><creatorcontrib>Sun, Xin</creatorcontrib><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>ProQuest Central (New)</collection><collection>ProQuest One Academic (New)</collection><collection>ProQuest One Academic Middle East (New)</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Applied & Life Sciences</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering Collection</collection><jtitle>International journal of advanced manufacturing technology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Huang, Hui</au><au>Chen, Jian</au><au>Cheng, Jiahao</au><au>Lim, Yong Chae</au><au>Hu, Xiaohua</au><au>Feng, Zhili</au><au>Sun, Xin</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Surface engineering to enhance heat generation and joint strength in dissimilar materials AZ31 and DP590 ultrasonic welding</atitle><jtitle>International journal of advanced manufacturing technology</jtitle><stitle>Int J Adv Manuf Technol</stitle><date>2020-12-01</date><risdate>2020</risdate><volume>111</volume><issue>11-12</issue><spage>3095</spage><epage>3109</epage><pages>3095-3109</pages><issn>0268-3768</issn><eissn>1433-3015</eissn><abstract>A multiscale simulation approach was developed and employed to optimize the sheet surface conditions for higher interfacial temperature and joint strength in ultrasonic welding of magnesium alloy AZ31 and dual-phase steel DP590. First, a mesoscale model was used to study the relationship between friction coefficient and surface roughness, which can be modified by various engineering methods. Then a macroscopic process model was employed to study the effects of surface roughness on heat generation, indicating that a temperature increase can be achieved with rougher surfaces on two sides of both DP590 and AZ31 sheets. Samples prepared by sanding and filing, as well as grinding, were first characterized for surface roughness and then welded under ultrasonic vibration. An infrared camera was used to measure temperatures in situ for model validation. Lap shear test results for the welded joint showed that the joint strength can be improved by 10~25% using filing and round grinding methods as a result of the enhanced heat generation and mechanical interlocking on the interface.</abstract><cop>London</cop><pub>Springer London</pub><doi>10.1007/s00170-020-06341-3</doi><tpages>15</tpages><oa>free_for_read</oa></addata></record> |
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| source | Springer Nature - Complete Springer Journals |
| subjects | CAE) and Design Coefficient of friction Computer-Aided Engineering (CAD Dissimilar material joining Dissimilar materials Dual phase steels Engineering Filing Grinding Heat Heat generation Industrial and Production Engineering Infrared cameras Magnesium base alloys Mechanical Engineering Media Management Original Article Sanding Shear tests Surface roughness Surface roughness effects Ultrasonic vibration Ultrasonic welding Vibration measurement Welded joints |
| title | Surface engineering to enhance heat generation and joint strength in dissimilar materials AZ31 and DP590 ultrasonic welding |
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