Deburring of complex-shaped drilling intersections: a numerical method for modelling the tool path
When drilling holes, burrs are created in particular on the exit surface. Existing deburring tools and methods enable the deburring of plane exit surfaces or slightly curved cross-drilled holes. However, these tools do not meet practical requirements for deburring in the machining industry where com...
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| Veröffentlicht in: | International journal of advanced manufacturing technology 2019-05, Vol.102 (1-4), p.67-79 |
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| container_title | International journal of advanced manufacturing technology |
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| creator | Schützer, Klaus Abele, Eberhard Meinhard, Adrian Donnelly, Julia |
| description | When drilling holes, burrs are created in particular on the exit surface. Existing deburring tools and methods enable the deburring of plane exit surfaces or slightly curved cross-drilled holes. However, these tools do not meet practical requirements for deburring in the machining industry where component geometries are often complex. This paper presents a numerical method, which enables deburring of complex-shaped drilling intersections with ball-end cutters. First, the particular intersection is analysed as it defines the maximum tool diameter of the ball-end cutter. Subsequently, a three-axis tool path for ball-end cutters is generated to correlate with the intersection geometry thus enabling constant chamfering and avoiding tool collisions. The model is verified by an experiment using the material AlSi7Mg and measuring secondary burr heights and chamfer widths. Subsequently, the functionality of the model for further geometry variants is investigated. |
| doi_str_mv | 10.1007/s00170-018-3205-1 |
| format | Article |
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Existing deburring tools and methods enable the deburring of plane exit surfaces or slightly curved cross-drilled holes. However, these tools do not meet practical requirements for deburring in the machining industry where component geometries are often complex. This paper presents a numerical method, which enables deburring of complex-shaped drilling intersections with ball-end cutters. First, the particular intersection is analysed as it defines the maximum tool diameter of the ball-end cutter. Subsequently, a three-axis tool path for ball-end cutters is generated to correlate with the intersection geometry thus enabling constant chamfering and avoiding tool collisions. The model is verified by an experiment using the material AlSi7Mg and measuring secondary burr heights and chamfer widths. 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Existing deburring tools and methods enable the deburring of plane exit surfaces or slightly curved cross-drilled holes. However, these tools do not meet practical requirements for deburring in the machining industry where component geometries are often complex. This paper presents a numerical method, which enables deburring of complex-shaped drilling intersections with ball-end cutters. First, the particular intersection is analysed as it defines the maximum tool diameter of the ball-end cutter. Subsequently, a three-axis tool path for ball-end cutters is generated to correlate with the intersection geometry thus enabling constant chamfering and avoiding tool collisions. The model is verified by an experiment using the material AlSi7Mg and measuring secondary burr heights and chamfer widths. Subsequently, the functionality of the model for further geometry variants is investigated.</description><subject>Burrs</subject><subject>CAE) and Design</subject><subject>Chamfering</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Cutters</subject><subject>Cutting tool paths</subject><subject>Deburring</subject><subject>Diameters</subject><subject>Drilling</subject><subject>Engineering</subject><subject>Industrial and Production Engineering</subject><subject>Intersections</subject><subject>Machining</subject><subject>Mathematical models</subject><subject>Mechanical Engineering</subject><subject>Media Management</subject><subject>Numerical analysis</subject><subject>Numerical methods</subject><subject>Original Article</subject><subject>Three axis</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2019</creationdate><recordtype>article</recordtype><sourceid>BENPR</sourceid><recordid>eNp9kE1LxDAQhoMouK7-AG8Bz9F8Ncl6k_UTFrzoOaTp1HZpm5q0oP_e1gqelDnMYZ73HXgQOmf0klGqrxKlTFNCmSGC04ywA7RiUggiKMsO0YpyNV20MsfoJKX9RCumzArlt5CPMdbdGw4l9qHtG_ggqXI9FLiIddPMp7obICbwQx26dI0d7sYWYu1dg1sYqlDgMkTchgIWfqgADyE0uHdDdYqOStckOPvZa_R6f_eyfSS754en7c2OeCHlQDLPvSi5N47JDRRlYZxSHLwGXnoJoEBJ45l2WSlzkWtGlck9B6E3lArHxRpdLL19DO8jpMHuwxi76aXlckONzqTW_1KcCv49E8UWyseQUoTS9rFuXfy0jNpZuF2E20m4nYVbNmX4kkn97BPib_PfoS9CUINp</recordid><startdate>20190501</startdate><enddate>20190501</enddate><creator>Schützer, Klaus</creator><creator>Abele, Eberhard</creator><creator>Meinhard, Adrian</creator><creator>Donnelly, Julia</creator><general>Springer London</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PHGZM</scope><scope>PHGZT</scope><scope>PKEHL</scope><scope>PQEST</scope><scope>PQGLB</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope></search><sort><creationdate>20190501</creationdate><title>Deburring of complex-shaped drilling intersections: a numerical method for modelling the tool path</title><author>Schützer, Klaus ; Abele, Eberhard ; Meinhard, Adrian ; Donnelly, Julia</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c344t-5c2c3f2c8a149edfd8a662ec7e2fc4ee6e648c17a5f4b3b71068bc2e379003a23</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2019</creationdate><topic>Burrs</topic><topic>CAE) and Design</topic><topic>Chamfering</topic><topic>Computer-Aided Engineering (CAD</topic><topic>Cutters</topic><topic>Cutting tool paths</topic><topic>Deburring</topic><topic>Diameters</topic><topic>Drilling</topic><topic>Engineering</topic><topic>Industrial and Production Engineering</topic><topic>Intersections</topic><topic>Machining</topic><topic>Mathematical models</topic><topic>Mechanical Engineering</topic><topic>Media Management</topic><topic>Numerical analysis</topic><topic>Numerical methods</topic><topic>Original Article</topic><topic>Three axis</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Schützer, Klaus</creatorcontrib><creatorcontrib>Abele, Eberhard</creatorcontrib><creatorcontrib>Meinhard, Adrian</creatorcontrib><creatorcontrib>Donnelly, Julia</creatorcontrib><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>ProQuest Central (New)</collection><collection>ProQuest One Academic (New)</collection><collection>ProQuest One Academic Middle East (New)</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Applied & Life Sciences</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering Collection</collection><jtitle>International journal of advanced manufacturing technology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Schützer, Klaus</au><au>Abele, Eberhard</au><au>Meinhard, Adrian</au><au>Donnelly, Julia</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Deburring of complex-shaped drilling intersections: a numerical method for modelling the tool path</atitle><jtitle>International journal of advanced manufacturing technology</jtitle><stitle>Int J Adv Manuf Technol</stitle><date>2019-05-01</date><risdate>2019</risdate><volume>102</volume><issue>1-4</issue><spage>67</spage><epage>79</epage><pages>67-79</pages><issn>0268-3768</issn><eissn>1433-3015</eissn><abstract>When drilling holes, burrs are created in particular on the exit surface. Existing deburring tools and methods enable the deburring of plane exit surfaces or slightly curved cross-drilled holes. However, these tools do not meet practical requirements for deburring in the machining industry where component geometries are often complex. This paper presents a numerical method, which enables deburring of complex-shaped drilling intersections with ball-end cutters. First, the particular intersection is analysed as it defines the maximum tool diameter of the ball-end cutter. Subsequently, a three-axis tool path for ball-end cutters is generated to correlate with the intersection geometry thus enabling constant chamfering and avoiding tool collisions. The model is verified by an experiment using the material AlSi7Mg and measuring secondary burr heights and chamfer widths. 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| subjects | Burrs CAE) and Design Chamfering Computer-Aided Engineering (CAD Cutters Cutting tool paths Deburring Diameters Drilling Engineering Industrial and Production Engineering Intersections Machining Mathematical models Mechanical Engineering Media Management Numerical analysis Numerical methods Original Article Three axis |
| title | Deburring of complex-shaped drilling intersections: a numerical method for modelling the tool path |
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